Building heating system

ABSTRACT

A building heat collection, storage and exchange system adapted for use with a solar collector, and featuring a specially designed heat storage tank. The closed system contains both liquid and gas, and is provided with drain reservoirs so that when heat is not being absorbed, the solar collector is drained, and the gas replaces the liquid in the collector. By the use of liquid intake and dispersal devices which eliminate turbulence, the heat storage tank maintains stable temperature zones. The most efficient extraction of stored heat is thus promoted.

The present invention relates to building heat collection, storage andexchange systems. More particularly it relates to closed solar heatingsystems, which may have conventional heating means to supplement thesolar heat source, and which are used both for space and water heating.

A system which uses liquid to distribute heat may be either open, thatis, communicating with the outside air, or closed. Each of these typesof system has its own disadvantages, especially in systems using solarheat collection panels. In a closed system containing water, theovernight fall in temperature of the solar panel will expose the systemto freezing and cracking unless the solar panel and exterior piping canbe drained. It has been proposed to use antifreeze in such systems, butthe resultant expense, inconvenience in case of leakage, and danger incase of leakage into the hot water system make this a less than optimalsolution to the problem.

Drainage of the solar panel can be obtained by admitting air into thesystem. A disadvantage of such an open system is that the repeatedintroduction of fresh air into the system provides an environment whichpromotes corrosion of the pipes.

Another common disadvantage in solar heating systems is that as theday's stored heat is withdrawn from the system at night, it is withdrawntoo rapidly and inefficiently at first, so that by morning there isinsufficient heat remaining for the needs of the building's occupants.The most efficient system would be one which extracts stored heat atexactly the temperature needed for the particular application, returnsany unused heat to storage, and has a sufficiently high capacity thatwasteful temperature fluctuations are avoided.

Accordingly, it is an object of my invention to provide a highlyefficient closed solar heating system wherein the heat transfer liquidmay be ordinary water, but which is not susceptible to freezing orcorrosion of the pipes.

Another object of my invention is to provide a heating system and heatstorage means which, by avoiding turbulence, permits the most efficientuse of stored heat.

The novel features characterizing my invention are pointed out withparticularity in the claims annexed to and forming a part of thisspecification. For a better understanding of the invention, itsadvantages and specific objects attained with its use, reference shouldbe made to the accompanying drawings and descriptive matter, in whichare illustrated and described various preferred embodiments of myinvention.

In the attached drawings,

FIG. 1 is a diagrammatic elevational view of the heating system of thepresent invention, while in the process of collecting solar energy andtransferring it to storage;

FIG. 2 is a diagrammatic elevational view of the same system while nottransferring solar energy to storage;

FIG. 3 is a cross-sectional elevation view of the heat storage tank ofmy invention;

FIG. 4 is a plan view of a liquid transfer ring used in the heat storagetank;

FIG. 5 is a perspective view of the liquid transfer ring;

FIG. 6 is a perspective view of a heat exchanger tank used within theheat storage tank of my invention;

FIG. 7 is a plan view of FIG. 6 with portions cut away;

FIG. 8 is a perspective view of an alternative form for the liquidtransfer ring of FIG. 4;

FIG. 9 is a perspective view of yet another alternative construction forthe liquid transfer ring; and

FIG. 10 is a section of the liquid transfer ring of FIG. 9, taken acrossthe line 10--10.

DESCRIPTION OF THE PREFERRED EMBODIMENT

With reference to the drawings as listed above, a description of theentire heating system is presented with reference first to FIG. 1, whichshows in diagrammatic form the system in its normal daytime mode ofoperation. Water partially fills the drain tank 14, being drawntherefrom into piping or other conduit means 24 by the suction createdby a pump 30. The direction of water flow is shown by straight arrows.The action of the pump 30 forces the water through conduit means 25 andin an upward direction through a solar heat collector 10, where thewater absorbs heat from the sun's rays, shown as wavy arrows. It will beseen that although the pump is here depicted as being located betweenthe drain tank 14 and solar heat collector 10, it could as well beplaced at other locations in the circuit herein described.

The heated water then passes into conduit means 20 which conducts itthrough port 16 into an exchange tank 11, from which it passes throughport 17 into conduit means 21 and thence into the top of a vertical heatstorage tank 12.

Colder water is then forced, by the pressure in the system, out thebottom of the heat storage tank 12 and into conduit means 22 whichenters the bottom of a reservoir 13. The reservoir 13 is partiallyfilled with water. The water level in reservoir 13 is limited by astandpipe 28, the top of which is above the level of the heat storagetank 12, so that as water flows into the reservoir 13 from the heatstorage tank 12 via conduit means 22, a corresponding amount of waterwill drain out of the reservoir 13 through the standpipe 28. Thestandpipe 28 is connected to conduit means 23 which carries the waterback to the drain tank 14. The drain tank 14 is provided with a waterlevel gauge 29 adapted with any conventional valve means for introducingmore water into the drain tank in case of loss through leakage.

The system also encloses a quantity of air. Air is contained in thespaces above the water in the partially filled drain tank 14 andreservoir 13, and in the exchange tank 11. These spaces are madecontinuous by conduit means 26, which joins the drain tank 14 to theexchange tank 11, and conduit means 27, which joins the exchange tank 11to the reservoir 13.

Conduit means 26 has an intermediate coiled portion 27 which iscontained within the heat storage tank 12. The function of the coiledportion 27 is to condense any steam that may arise in the solar heatcollector 10, as for example if the collector is already hot when thepump 30 begins to move water through it. In this way the pressure withinthe system is maintained within acceptable limits.

The function of the exchange tank 11 and reservoir 13 can be seen whenthe pump is shut off. The water in the collector 10 and conduit means 20is then permitted to fall by the force of gravity back into the draintank 14, and the air therein is pushed up through conduit means 26 andthrough port 18 into the exchange tank 11. From there the air entersthrough port 16 into conduit means 20 and thence into the solarcollector 10, replacing the drained-away water. At the same time, waterceases to flow through the heat storage tank 12 and into the reservoir13. Since no further water enters standpipe 28, the water in it and inconduit means 23 falls to a common level with the water in conduit means25 and the drain tank 14. The result is seen in FIG. 2, which portraysthe system when the pump 30 is off, as ordinarily at night. It will beseen that in this mode there are present in the system two distinctvolumes of water: that volume in the heat storage tank 12, reservoir 13and conduit means 21 and 22, and that volume in the drain tank 14 andconduit means 23, 24 and 25. However, there is a common air volume aboveboth volumes of water, so that when the pump is re-started, the waterlevels are permitted to readjust without the building up of vacuums orhigh pressure spaces, and without the need for special valving.

Although the system has been described as enclosing water and air, itcan readily be seen that other fluids may be used where more appropriateunder given conditions. It is only necessary that the heat-carryingliquid be more dense than the gas. In particular, to further minimizecorrosion and bacterial growth it may be desired to substitute purenitrogen or an inert gas for the air in the system, or to treat thewater with additives.

The closed heating system of my invention combines the best features ofboth closed and open systems in that it permits water to be used in thesystem, while providing for the water to be drained away from the solarheat collector and exterior plumbing at night and during other timeswhen the water in the solar collector would freeze, by simply turningoff the pump 30. The pump may be turned off either by hand orautomatically; in winter, for example, it may be controlled by athermostat in the solar heat collector.

An important part of my invention is the heat storage tank 12 which isespecially designed for efficient operation and high capacity. Theseaims are accomplished by its large size and by the means used totransfer water and heat in and out of the tank.

The heat storage tank 12 is seen in more detail in FIG. 3. The tank wallis a vertical cylinder 35, preferably of steel, having a top 36 andbottom 37, and an inner lining 38 preferably of red lead or epoxy resin.If used for space heating, its capacity should preferably be 50 to 60liters per square meter area of collector.

The entire outside of the heat storage tank is covered with a layer ofinsulation 39, of any of various combinations of composition andthickness well known to those skilled in the art. The insulation 39 isthen covered with an outer cylindrical shell 40, made of metal or otherdurable substance.

In FIGS. 3, 6 and 7, arrows show the direction of water flow. Water isadded to and removed from the heat storage tank 12 through holes in fourflattened hollow rings 41. An example of such a ring 41, with holes 42and tubular connecting means 43, is shown in FIGS. 4 and 5. The rings 41are used to add heated water from the collector to the top of the tankthrough connecting means 43A, to withdraw water from the bottom of thetank, through connecting means 43D, and into the system for pumping tothe collector, to withdraw hot water for space heating from the top ofthe tank through connecting means 43B and to return water from the spaceheating system to a zone near the bottom of the tank, through connectingmeans 43C. The importance of the construction of the rings 41 is that bythe use of a number of holes 42 to disperse or take in the water,turbulence is avoided in the heat storage tank 12. This permits themaintenance of temperature zones in the heat storage tank so that storedheat can be extracted at the appropriate temperature as desired. By thusavoiding unnecessary heat loss, the efficiency of the system isenhanced.

Referring again to FIG. 3, the extraction of heat to provide a hot watersupply for domestic use is achieved by two heat exchangers 50U, 50L ofessentially identical construction, contained within the heat storagetank 12. The heat exchanger capacity should preferably be from 50 to 135liters per occupant per day for residential, hotel or hospital use, orabout 15 liters per occupant per day in an office building. Theappropriate capacities of storage tank and heat exchanger will of coursevary with the physical characteritstics and location of the building.

The lower heat exchanger 50L is provided with a lower inlet pipe 52connected to the supply of water to be heated, and a lower outlet pipe53. The upper heat exchanger 50U is similarly provided with an upperinlet pipe 55, and an upper outlet pipe 56 through which heated water issupplied for consumption. The heat exchangers 50L and 50U are joined bypipe 54 connecting lower outlet pipe 53 to upper inlet pipe 55. Pipe 54is shown as passing through the insulation 39 of the heating tank 12 butit may instead be located inside the heating tank 12.

The construction of the heat exchanger 50L is shown in FIGS. 6 and 7.(Heat exchanger 50U is constructed substantially identically). It is ofgenerally toroidal shape, having a vertical inner cylindrical wall 57, avertical outer cylindrical wall 58, a generally horizontal, but somewhatrounded top 59 and bottom 60, and an enclosed radial wall 61. The radialwall 61 extends radially between inner wall 57 and outer wall 58, andextends vertically between top 59 and bottom 60. Its intersection withouter wall 58 occurs at a vertical line which lies between the openings62 and 63, respectively, of lower inlet pipe 52 and lower outlet pipe 53into the lower heat exchanger 50L. Because of the radial wall 61, waterentering the lower heat exchanger 50L through lower inlet pipe 52 on oneside of radial wall 61 must flow circumferentially (as shown by arrowsin FIGS. 6 and 7) through the lower heat exchanger 50L to the other sideof the radial wall 61 in order to reach the lower outlet pipe 53.

It is an important feature of my invention that the capacity of the heatexchangers 50L and 50U is substantially larger than that of the moreusual coil-type heat exchangers. Another important feature is theprovision of two heat exchangers, one in the lower part of the heatstorage tank for pre-heating the water, and the other in the upper part,for bring the water to a higher temperature. By these means, as well asby the high capacity of the heat storage tank itself, quantitites of hotwater may be used when needed without their withdrawals causing unduetemperature changes and redistribution of the various temperature zonesin the heat storage tank. Thus the efficiency of operation attributableto the temperature zones is promoted.

It may be desired to provide auxiliary heating during times when theamount of heat collected from the solar collector is insufficient forboth water heating and space heating. For example, an oil or gas boilermay be used in conjunction with the space heating system. Alternatively,auxiliary heat may be provided directly to the interior of heat storagetank 12, as by an electric heating coil in the middle regions of thetank. In these cases, the locations within the heat storage tank 12 ofthe various rings 41 may be other than shown in FIG. 3, since thetemperature zones will vary with the particular form and location ofauxiliary heating.

Although this invention has been described in its preferred form andpreferred practice with a certain degree of particularity, it isunderstood that the present disclosure of the preferred form andpreferred practice has been made only by way of example and thatnumerous changes in the details of construction and the combination andarrangement of parts and steps may be resorted to without departing fromthe spirit and the scope of the invention as hereinafter claimed.

What is claimed is:
 1. A building heating system enclosing a liquid anda gas, comprisinga heat storage tank adapted to receive and store heatas said liquid passes through it, a reservoir partly filled with saidliquid, first conduit means communicating with said heat storage tankand said reservoir and serving to conduct said liquid therebetween, adrain tank, partly filled with said liquid, and located such that thesurface of said liquid in said reservoir is at a higher position thanthe surface of said liquid in said drain tank, second conduit meansextending from the vicinity of the surface of said liquid in saidreservoir to said drain tank, whereby if the liquid level in saidreservoir rises, some of said liquid contained in said reservoir willflow into said second conduit means and thence into said drain tank, asolar heat collector through which said liquid may pass, third conduitmeans connecting said drain tank to said solar heat collector, means ofurging said liquid from said drain tank towards said solar heatcollector, an exchange tank provided with a first port, a second port, athird port and a fourth port, fourth conduit means connecting said solarheat collector to said first port of said exchange tank, fifth conduitmeans connecting said second port of said exchange tank to said heatstorage tank, and sixth conduit means communicating among said third andfourth ports of said exchange tank and the upper portions of saidreservoir and said drain tank, whereby said gas flow may flow freelybetween said exchange tank and the spaces above said liquid in saidreservoir and said drain tank, and a gas condensation means incommunication with said sixth conduit means, whereby portions of saidliquid which have entered the gaseous state may be condensed back to theliquid state.
 2. A heat storage and exchange apparatus adapted for usewith a domestic water heating system and a liquid-containingspace-heating system, comprisinga vertical heat storage tank, a firstupper, a second upper, a first lower and a second lower ring, each ofsaid rings being hollow and of a generally toroidal shape with an upperand a lower surface, having circumferentially spaced holes in one ofsaid surfaces, and being provided with tubular means whereby liquid maybe introduced through said tubular means into said ring for dispersionthrough said holes, or liquid may enter said holes and be conductedthrough the interior of said ring to said tubular means, said ringsbeing entirely contained within the interior of said heat storage tank,their axes being vertical and their respective tubular means adapted tocommunicate with the exterior of said heat storage tank, said first andsecond upper rings being located near the top of said heat storage tank,and said first and second lower rings being located near the bottom ofsaid heat storage tank, heating circuit conduit means whereby liquid isheated by external means, passes into said heat storage tank via saidfirst upper ring and is supplied to said heat circuit conduit means fromsaid first lower ring, said second upper and lower rings being connectedto said space-heating system such that hot liquid is supplied from saidheat storage tank to said space-heating system from said second upperring and cooled liquid is returned from said space-heating system tosaid heat storage tank through said second lower ring, an upper and alower heat exchanger, each of said heat exchangers having inner andouter vertical cylindrical walls defining therebetween a space annularin horizontal section, having a top and a bottom, having attached to theoutside thereof adjacent inlet and outlet pipes with openings into saidouter cylindrical wall, and having an inner vertical wall extendingvertically from said bottom to said top and extending radially from saidinner wall to a vertical line in said outer wall between said openingsof said inlet and outlet pipes, whereby water entering said heatexchanger through said inlet pipe on one side of said inner wall mustflow circumferentially through said heat exchanger to the other side ofsaid inner wall in order to reach said outlet pipe, said heat exchangersbeing entirely contained within the interior of said heat storage tank,said upper heat exchanger being located near the top and said lower heatexchanger being located near the bottom of said heat storage tank, saidinlet pipe of said lower heat exchanger communicating with a watersupply, said outlet pipe of said lower heat exchanger communicating withsaid inlet pipe of said upper heat exchanger and said outlet pipe ofsaid upper heat exchanger communicating with hot water conduit means.